|
Do not apply impact to the
solenoid.
Do not damage the
terminals. |
3-way solenoid (S1,S2)
| 1. |
Remove the side
cover. |
| 2. |
Remove the 3-way solenoid (S1,
S2).
|
Do not apply impact to the
solenoid. | |
| 3. |
With a tester, measure the resistance between
the solenoid terminal and solenoid body.
SPEC:
11~15Ω (at 20°C
[68°F])
| |
| 4. |
Check that solenoid operates when connecting
the battery positive terminal to the solenoid terminal and the
battery negative terminal to the solenoid
body. |
Shift control solenoid (SLC1, SLC2, SLC3,
SLB1)
| 1. |
Remove the side
cover. |
| 2. |
Remove the shift control solenoid. (SLC1,SLC2,
SLC3, SLB1)
| •
|
The shift pressure control valve
and the spring may be taken off when removing the
solenoid. |
| •
|
Do not apply impact to the
solenoid. | | |
| 3. |
With a tester, measure the resistance between
terminal 1 and terminal 2 of each solenoid.
SPEC:
5.0~5.6Ω (at 20°C
[68°F])
| |
| 4. |
Connect the battery positive terminal to each
terminal 1 of the solenoid via a bulb (12-21W), and then check that
each solenoid operates when connecting the battery negative terminal
to terminal 2. |
| 1. |
Drain the oil by removing the overflow plug
and the O-ring using a torx wrench (T40), and the drain plug (A) and
the gasket by using a hexagon wrench (17mm).
|
| 2. |
Disconnect the oil cooler hoses from the
tubes. |
| 3. |
Remove the 2 bolts to remove the oil cooler
tubes (A) and the O-rings.
|
| 4. |
Using a torx wrench, remove the 12 seal bolts.
Using a plastic hammer, tap the transaxle side cover to remove
it.
| •
|
Be careful not to damage the
fitting surface of the transaxle case and the transaxle
side cover. |
| •
|
Be careful not to deform the
transaxle side
cover. | |
|
| 5. |
Disconnect the 8 solenoid connectors and the 2
speed sensor connectors. Disconnect the wire from the 2
clamps.
|
| 6. |
Remove the bolt and the lock plate, and pull
out the oil temperature sensor (A) and the O-ring from the valve
body assembly.
|
| 7. |
Fix the wire with tape to the transaxle case
as shown in the figure.
|
Be sure to secure the wire with tape so
that it will not interfere with the valve body
assembly. |
|
| 8. |
Remove the 2 speed sensor wires (A) from the
solenoid clamp.
|
| 9. |
Fix the 2 speed sensor wires with tape to the
transaxle case as shown in the figure.
|
Be sure to secure the 2 speed sensor
wires with tape so that they will not interfere with the valve
body assembly. |
|
| 10. |
Remove the 2 bolts to remove the suction cover
(A) and the gasket.
|
| 11. |
Remove the 6 bolts as shown in the
figure.
|
| 12. |
Disconnect the manual valve link (A) and
remove the valve body assembly.
|
Be careful not to drop the valve body
assembly. |
|
| 1. |
Connect the manual valve link (A) and install
the valve body assembly.
| •
|
When installing the valve body
assembly, be sure to put the wire in the open space of
the separate plate in the valve body
assembly. |
| •
|
Do not pinch the wire between the
separate plate and the valve body
assembly. | |
|
| 2. |
Temporarily install the valve body assembly
with the 6 bolts.
Bolt size
:
(5) :M6x1.0x31mm
(4) :M6x1.0x21mm
(2) :M6x1.0x17mm
|
|
Aligning the bolt holes, temporarily
tighten the 6 bolts by hand. |
|
| 3. |
Temporarily install the suction cover (A) and
a new gasket with the 2 bolts.
Bolt size (6)
: M6x1.0x41mm
|
|
| 4. |
Tighten the 8 bolts in the order shown in the
figure.
Tightening
torque :
8-12Nm (0.8-1.2kgf.m,
5.8-8.7lb-ft)
|
|
| 5. |
Install the connectors of the 2 speed sensor
wires (A) to the solenoid clamp.
|
Install sensor as instructed as shown
figure so that speed sensor wires cannot be stuck to
solenoid.
| |
| 6. |
Coat the new "O" ring with ATF, and install it
to the oil temperature sensor.
O-ring
size: inner dia.-11.57mm,
thickness-1.98mm
| |
| 7. |
Install the oil temperature sensor (A) with
the lock plate and the bolt to the valve body assembly as shown in
the figure.
Tightening
torque : 8-12Nm (0.8-1.2kgf.m,
5.8-8.7lb-ft)
Bolt size (1)
: M6x1.0x12mm
|
|
| 8. |
Connect the 8 solenoid connectors and the 2
speed sensor connectors, and the T/M wire to the 2
clamps.
|
| 9. |
Clean oil off the contact surface of the new
transaxle side cover with the transaxle case.
|
Completely remove oil with white
gasoline or similar
products. | |
| 10. |
Apply sealant (FIPG) to the new transaxle side
cover. |
| 11. |
Install the transaxle side cover with 12 new
seal bolts.
Tightening
torque :
10-16Nm (1.0-1.6kgf.m,
7.2-11.6lb-ft)
Bolt size (7)
: M8x1.25x15.5mm (Seal
bolt)
|
|
| 12. |
Coat the new O-rings with ATF, and install it
to the oil cooler tubes (A). Install the oil cooler tubes with the 2
bolts.
O-ring size:
inner dia.-11.6mm,
thickness-2.35mm
Tightening
torque :
20-30Nm (2.0-3.0kgf.m,
14.5-21.7lb-ft)
Bolt size (8)
: M8x1.25x20mm
|
|
| 13. |
Connect the oil cooler hoses from the
tubes. |
| 14. |
Install the drain plug (A) and the gasket by
using a hexagon wrench (17mm).
Tightening
torque :
35-61Nm (3.5-6.1kgf.m,
25.3-44.1lb-ft)
|
|
| 15. |
Refill the ATF. (refer to Procedure of Oil
level
adjusting) |
