| 1. |
Remove the front wheel &
tire.
Tightening
torque :
88.3 ~ 107.9N.m (9.0 ~ 11.0kgf.m, 65.1 ~
79.6lb-ft)
|
|
| 2. |
Remove the split pin (A) and castle nut
(B).
Tightening
torque :
196.1 ~ 274.6N.m (20 ~ 28kgf.m, 144.7 ~
202.5lb-ft)
|
|
| 3. |
Loosen the hose eye-bolt (A) and caliper
mounting bolts, then remove the front caliper assembly
(B).
Tightening
torque :
Brake hose to caliper:
16.7 ~ 19.6N.m (1.7 ~ 2.0kgf.m, 12.3 ~
14.5lb-ft)
Caliper assembly to
knuckle:
73.5 ~ 83.4N.m (7.5 ~ 8.5kgf.m, 54.2 ~
61.5lb-ft)
|
|
| 4. |
Remove the front brake disc by loosening the
screws (A).
|
Front Brake Pads
| 1. |
Loosen the guide rod bolt (A) and pivot the
caliper (B) up out of the way.
|
| 2. |
Replace shims (A), pad retainers (B), and
brake pads (C).
|
| 3. |
Push the piston in the cylinder using a SST
(09581-11000)
|
| 4. |
Pivot the caliper down and tighten the guide
rod bolt.
Tightening
torque :
25.5 ~ 37.3N.m (2.6 ~ 3.8kgf.m, 18.8 ~
27.5lb-ft)
| |
Front brake disc thickness check
| 1. |
Check the brake pads for wear and
fade. |
| 2. |
Check the brake disc for damage and
cracks. |
| 3. |
Remove all rust and contamination from the
surface, and measure the disc thickness at 8 points, at least, of
same distance (5mm) from the brake disc outer circle.
Brake disc
thickness
- Standard : 28 mm (1.10
in.)
- Service Limit : 26.4 mm (1.04
in.)
Deviation: Less than 0.01 mm (0.0004
in.)
|
|
| 4. |
If wear exceeds the limit, replace the discs
and pad assembly left and right of the vehicle.
|
When the thickness is less than the
value of the service limit of each model plus 0.5mm, replace
the brake discs on both sides with new ones without
machining. | |
Front brake disc runout check
| 1. |
Place a dial gauge about 5mm (0.2 in.) from
the outer circumference of the brake disc, and measure the runout of
the disc.
Brake disc
runout
Standard: 0.03 mm (0.00118 in.) or
less
|
|
| 2. |
If the runout of the brake disc exceeds the
limit specification, replace the disc, and then measure the runout
again. |
| 3. |
If the runout does not exceed the limit
specification, install the brake disc after turning it 180° and then
check the runout of the brake disc
again. |
| 4. |
If the runout cannot be corrected by changing
the position of the brake disc, replace the brake
disc. |
| 1. |
Installation is the reverse of
removal. |
| 2. |
Use a SST (09581-11000) when installing the
brake caliper assembly.
|
| 3. |
After installation, bleed the brake system.
(Refer to Brake system
bleeding) |
